The World Leader in Power Analyzers and Transformer Testers
Testing Line Frequency Transformers

Transformers appear in almost every electrical and electronic product that the world produces providing the world with an enormous need for transformers.

Testing transformers and wound components is essential before final assembly into product. This filters out failures ahead of time, avoids costly re-working, reduces manufacturing costs and improves overall reliability.

Transformer testing thus requires:
Fast effective quality controlled manufacturing methods.
100% testing securing zero rejects sent to the customer.

Laminate transformers are mostly used as line frequency, low frequency and low/high voltage step-up, step-down transformers.

Critical Transformer Tests
Test Parameter
Critical for
Tester essentials
AC Hi-pot (HPAC)
Ensures that the windings are positioned correctly with the correct materials to provide the required level of safety isolation.

Measures and controls the applied voltage throughout the complete duration of the test. The AT3600 applies a voltage between two groups of windings (or core) with the windings in each group being shorted together.
SURGE (SURG)
Check shorted turns. Ensures that the insulation material around the copper wire (usually lacquer) has not been damaged during manufacture

A high energy impulse is discharged into a winding. The transformer is characterised by the area under the wave-form, measured in volt-seconds.
Insualtion Resistance (IR)
Check the integrity of the insulation between separate windings, or between a windings, or between a winding and a screen.

Tester applies a dc voltage between two groups of windings with the windings in each group being shorted together.
Magnetizing Current (MAGI)
Check transformer has been assembled properly, with the appropriate number of turns, the right grade of magnetic material for the core, and the correct air gap if required .
Check primary turns and correct core material properly assembled
Transformer Basics

An alternating voltage, Vin applied to the primary creates an alternating current Iin in the primary winding.

The current produces an alternating magnetic flux in the core.

The alternating magnetic flux generates a voltage, Vout, in the secondary.

Transformer Cores
Leakage Current

Transformers may be used to provide isolation between dangerous line input voltages and safe low voltage outputs. When the primary is energized, there exists a 110 or 230V ac common mode voltage from primary to ground. Stray resistance and capacitance then provides a path for some 'leakage' current to flow from the primary side to ground. This leakage current may affect the proper operation of the complete product or present an electric shock hazard to the user.